Air cooling system for a building structure

ABSTRACT

An energy efficient and quiet air cooling system for a building structure is provided. The air cooling system includes an evaporator system mounted in the wall of the building, a remotely mounted fan, an air intake, and a sound and heat insulating duct. The fan is mounted in the attic and configured to draw air from the living area of the building through the sound insulating duct with sufficient power to create a negative static pressure in the living area. The negative static pressure in turn causes outside air to flow through the evaporator system which removes heat from the outside air. The cooled air is in turn drawn into the building and pulled into the attic through the duct and expelled through the attic. The fan expels warm air into the attic, creating a positive pressure environment which causes the warm air to be expelled from the attic through natural vents.

INCORPORATION BY REFERENCE TO ANY PRIORITY APPLICATIONS

Any and all applications for which a foreign or domestic priority claimis identified in the Application Data Sheet as filed with the presentapplication are hereby incorporated by reference under 37 CFR 1.57.

BACKGROUND OF THE INVENTION

1. Field of the Invention

This invention relates generally to cooling systems for buildingstructures, and more particularly, relates to an improved evaporativeair cooling system.

2. Description of the Related Art

Fans, air conditioners, and various other systems have been developedfor cooling residential and commercial building structures. Most fansystems are designed to create airflow inside a building. Since fans areincapable of lowering the actual temperature of the air drawn into thebuilding, their cooling effect is limited by the ambient airtemperature. While air conditioners are capable of lowering thetemperature of the ambient air, they are not energy efficient orenvironmentally friendly.

Evaporative coolers are often utilized as an energy saving alternativeto cool the living space of a building structure, particularly in dryclimate regions. An evaporative cooler typically includes a large fanand water-wetted pads that are all enclosed inside a metal or plastichousing. Fresh outside air is cooled as it is drawn through vents on thehousing walls to the wet pads located therein. The cooled air is thenblown into the building structure. While conventional evaporativecoolers are energy-efficient and effective, the systems are typicallyenclosed in large and bulky structures that can be obtrusive andunsightly when placed adjacent to the exterior of the buildingstructure. Additionally, a large motorized blower is usually mountedinside the enclosure to push the cooled air into building structure. Theblower can force excessively moist and humid air into the buildingstructure, leaving it damp and odorous. Moreover, the high noise levelgenerated by the motor, which is usually positioned immediately adjacentthe exterior wall of the dwelling area, can also be bothersome, thusmaking using conventional evaporative coolers less desirable.

U.S. Pat. No. 4,951,480 discloses an evaporative cooling system havingan evaporative cooling unit located within an exterior wall of a houseand one or more remote exhaust fans mounted in the attic. The idea is toutilize the remotely located exhaust fans to pull air through theevaporative cooling unit into a space to be cooled and also to exhaustthe warm air from the space. However, the design of this system isinherently limiting and incapable of effectively cooling a house,especially a house with large square footage. One of the drawbacks isthat the exhaust fans are typically low power fans and they are mountedopenly in an attic located far away from the evaporative cooling unit.These exhaust fans cannot effectively pull air from outside through theevaporative cooling unit and expel warm air from the attic, especiallywhen there is a great distance between the fans and the cooling unit. Atbest, the exhaust fans facilitate ventilation of the attic by helping todrive out some of the warm air. The inherent limitations of this designseem to suggest that in order for the system to work, it must rely inlarge part on convection of warm air to create upward air movement,which in turn draws outside air through the cooling unit. When air isdrawn through the cooling unit into the house in such a passive manner,the cooling effectiveness is likely to be very limited. Additionally,the attic area is likely to be filled with warm air given the inherentinability of the exhaust fans to push all of the warm air out of theattic area. Warm air in the attic in turn is likely to cause other areasof the house to be uncomfortably warm.

In view of the foregoing, there remains a need for an unobtrusive,energy-efficient, environmentally friendly, and effective system andmethod for cooling a building structure. The preferred embodiments ofthe present invention are designed to address at least one of theabove-described shortcomings of conventional cooling systems.

SUMMARY OF THE INVENTION

The preferred embodiments of the present invention provide a novel aircooling system that is quiet, energy efficient, low maintenance, and hascooling effectiveness comparable to an air conditioner. The system iscapable of cooling both the living space and attic area of a buildingstructure, while constantly exchanging the air in the building withoutside fresh air. The preferred embodiments of the present inventionhave several features, no single one of which is solely responsible fortheir desirable attributes. Without limiting the scope of thisinvention, its more prominent features will now be discussed briefly.However, not all of the following features are necessary to achieve theadvantages of the system. Therefore, none of the following featuresshould be viewed as limiting. After considering this discussion, andparticularly after reading the section entitled “Detailed Description ofthe Preferred Embodiments,” one will understand how the features of thepreferred embodiments provide advantages over prior art systems anddevices.

In one aspect, the preferred embodiments of the present inventionprovide an air cooling system for cooling a building structure, such asa residential building with a living area and an attic area. The systemgenerally comprises a low profile evaporator system adapted to bemounted in a wall adjacent to the living area of the building structure,wherein the evaporator system comprises a housing and an evaporativecooling media disposed therein. The system further comprises a fanassembly, wherein the fan assembly comprises an air intake, a motorizedfan having air flow capacity of at least 1000 cfm, and an acoustical andthermal insulating duct having an insulating R value of at least 4,wherein the insulating duct interconnects the motorized fan and the airintake. Preferably, the insulating duct is at least 4 feet long.Preferably, the motorized fan is adapted to be mounted in the attic areaof the building structure and the air intake is positioned in an openingformed in a horizontal wall separating the attic area and the livingarea. In one embodiment, the fan assembly is adapted to create anegative static pressure in the living area, causing outside ambient airto be drawn through the evaporator system and cooled by the evaporativecooling media. The fan assembly is also adapted to draw the air cooledby the evaporative cooling media in the living area up through the airintake and the duct, and to expel the air into the attic area to createa positive static pressure in the attic area that is sufficient to causeair in the attic area to be pushed out through vents in the attic areaand to substantially inhibit outside air from being drawn into the atticarea through the vents. In certain preferred embodiments, a centralizedthermostat system is configured to control the evaporator system in amanner such that the thermostat system triggers the pump of theevaporator system to turn on or off based on preset temperature limits.In addition to controlling the evaporator system pump, the centralizedthermostat is also configured to control the fan motor of the fanassembly in certain embodiments.

In another aspect, the preferred embodiments of the present inventionprovide an air cooling system comprising an evaporator system and a fanassembly, wherein the fan assembly draws ambient air through theevaporator system into the building structure and through at least oneroom. Preferably, the evaporator system and fan assembly are positionedapart. In one embodiment, the fan assembly comprises a duct fanpositioned in an attic of the building structure. In another embodiment,the evaporator system comprises a housing having two grilles, a filtermedia therebetween, and a water supply.

In yet another aspect, the preferred embodiments of the presentinvention provide an evaporator system designed to be used inconjunction with a fan assembly for cooling building structures. Theevaporator system comprises a housing adapted to be mounted in a wall ofthe building structure. The housing has a plurality of sidewallsextending between two opposing sides that are spaced apart by a firstdistance, preferably less than about 11½ inches. Each opposing side hasperforated openings adapted to permit air to flow through. The systemfurther comprises an evaporative cooling media pad disposed in thehousing between the two opposing sides, wherein the pad slidably engageswith at least one of the sidewalls of the housing. The system furthercomprises an insulating foam adapted to be positioned adjacent to theevaporative cooling media pad, wherein the insulating foam is positionedin a parallel manner with the evaporative cooling media pad. The systemfurther comprises an insect screen disposed in parallel arrangementadjacent one of the perforated sides of the housing. The system furthercomprises a water circulation system comprising a water reservoir, waterpump, water feed tube, and water distribution pipe, wherein the waterreservoir is located in the housing below the evaporative cooling mediaand the water feed tube extends along a sidewall of the housing.

In yet another aspect, the preferred embodiments of the presentinvention provide an air cooling system adapted to be positioned insidea wall adjacent to the living area of a building structure. The systemcomprises an evaporator unit and a fan assembly, wherein the fanassembly comprises a fan having air capacity of at least 1000 cfm, anair intake device, and a sound insulating duct having an insulating Rvalue of at least 4 interconnecting the fan and the air intake device;and wherein the fan assembly is adapted to create a negative staticpressure in the living area, causing ambient air to be drawn through theevaporator unit and cooled by the evaporator media therein. The fanassembly is adapted to draw the cooled air up through the duct andexpelled through the attic.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a partial sectional view of a building structure showing anair cooling system of one preferred embodiment of the present inventioninstalled therein to cool the building structure;

FIGS. 2A-2C are schematic illustrations of various embodiments of fanassemblies utilized as part of the air cooling system of the presentinvention;

FIG. 3A-3D are schematic illustrations of various embodiments ofevaporator systems utilized as part of the air cooling system of thepresent invention;

FIG. 4 is a partial schematic view of a building structure showing anair cooling system of another preferred embodiment of the presentinvention installed therein to cool the building structure; and

FIG. 5 provides a chart showing the cooling effectiveness of an aircooling system of preferred embodiments at various elevations and drybulb/wet bulb temperature conditions.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

FIG. 1 provides a partial sectional view of a building structure 100showing an air cooling system of one preferred embodiment of the presentinvention installed therein to cool the building structure. In theembodiment shown in FIG. 1, the building structure 100 is a two-storyresidential house.

As shown in FIG. 1, the air cooling system utilizes a fan assembly 102operating in conjunction with an evaporator system 104 to circulatecooled air to selected parts of the house. The fan assembly 102 ispositioned separate and apart from the evaporator system 104 which ismounted in an exterior wall opening 106 of the house 100. Preferably,the fan assembly 102 is capable of creating a sufficient suction toforcefully draw outside ambient air through the evaporator system 104and circulate the cooled air to different parts of the house. In oneimplementation, the fan assembly 102 is mounted in an attic space 108 ofthe house as shown in FIG. 1. In operation, the fan assembly creates anegative static pressure in the living area of the house and a positivestatic pressure in the attic area. The negative static pressure drawsambient air 110 into the living area through the evaporator system 104which in turn cools the ambient air 110 to cooled air 112 in a manner tobe described in greater detail below. The cooled air 112 is thencirculated through certain selected rooms of the house and then expelledthrough vents 114 in the attic 108 by the pressure differential createdby the fan assembly located in the attic. Advantageously, the fanassembly of the air cooling system is designed to create a positivepressure environment in the attic area such that the positive pressureis sufficiently strong to force warm air to be automatically expelledfrom vents or other openings in the attic.

FIGS. 2A-2C illustrate various embodiments of the fan assembly 102utilized as part of the air cooling system of the present invention. Asdescribed in greater detail below, the fan assembly of the preferredembodiments incorporate design features which, when combined, operatesynergistically to generate effective airflow at a noise level that issignificantly lower than prior art systems with otherwise equivalentperformance characteristics.

In the embodiment shown in FIG. 2A, the fan assembly 102 a generallyincludes a motorized fan 116 a and an air intake 118 a, interconnectedby a flexible, sound insulating duct 120 a. As illustrated in FIG. 2A,the motorized fan 116 a is disposed at a first end 118 a of the duct 120a and adapted to draw air from the duct 120 a and expel the air outthrough the first end 118 a of the duct 120 a. In a preferredimplementation, the motorized fan 116 a has a low rpm motor 122 a,preferably between about 1000-1600 rpm, more preferably about 1560 rpm,more preferably between about 1000-1400 rpm, more preferably betweenabout 1000-1300 rpm, more preferably about 1050 rpm. Additionally, theair flow capacity of the motorized fan 116 a is preferably between about1000-6000 cfm, more preferably between about 2750-4500 cfm, morepreferably about 2750 cfm, more preferably about 1500 cfm. In certainimplementations, the diameter of the fan blade housing 124 a is largerthan the diameter of the duct 120 a so as to create a negative venturieffect on the airflow to reduce wind noise. In one implementation, thediameter of the fan blade housing 124 a is between about 15 to 20 inchesand the diameter of the duct 120 a is between about 14 to 18 inches. Incertain other implementations, a reduced venturi collar surrounds thefan blade to further reduce noise generated by the fan. When installed,the motorized fan 116 a is preferably suspended on one or more raftersvia a plurality of resilient flexible straps that are adapted toattenuate the vibration from the motor.

As further shown in FIG. 2A, the air intake 118 a is disposed at asecond end 126 a of the duct 120 a and serves as an air intake for thefan assembly. The air intake 118 a can be a diffuser, a register, or anyother similar devices adapted to be placed in an opening in a ceilingbetween the attic space and the living area. In one implementation, thedistance between the air intake 118 a and the motorized fan 116 a is atleast 4 feet, or preferably at least 6 feet. Preferably, the air intake118 a has grilles that are fixedly attached and does not contain anyshutters or other movable parts that might generate unwanted noise orrattle as air flows through the intake. The flexible, sound insulatingduct 120 a shown in FIG. 2A is preferably lined with an acousticallining that attenuates noise generated by air flow. In a preferredimplementation, the duct is at least six feet long. In another preferredimplementation, the duct is installed with a bent, forming an angle ofat least 40 degrees, preferably between 40 and 90 degrees. The bent isconfigured to further attenuate the noise generated by the air flowthrough the duct. The insulating R value of the duct is preferablybetween 4-5, preferably 4.2-4.6, so as to reduce heat transfer from theduct.

FIG. 2B illustrates a fan assembly 102 b of another embodiment in whicha damper 128 b is positioned downstream from the motorized fan 116 b.The damper 128 b can be mounted using techniques known in the art. Inone implementation, the damper 128 b has an opening 130 b and aplurality of hinged shutters 132 b positioned adjacent the opening 130b. The hinged shutters 132 b are moved to a closed position by gravitywhen the fan 116 b is not operating, thereby covering the opening 130 b.When the fan 116 b is operating, air flow generated by the fan 116 bforces the shutters 132 b open, thereby allowing air to flow out of theduct 120 b. In a preferred embodiment, the shutters 132 b are made of aninsulating material so that when they are closed, they substantiallyprevent the escape of cooled or heated air through the duct 120 b. Theinsulating R value of the duct is preferably between about 4-5,preferably between about 4.2-4.6. In this embodiment, the motor speed ofthe fan is preferably about 1050 rpm and the fan has an airflow capacityof about 1500 cfm.

FIG. 2C illustrates a fan assembly 102 c of yet another embodiment whichcomprises two flexible, sound insulating ducts 120 c, each extendingfrom a common interior grille 118 c. A damper 128 c is located on theends of each duct 120 c. The fan assembly 102 c provides a large airflowcapacity fan and yet can operate at a low noise level. In thisembodiment, the motor speed of the fan is preferably 1560 rpm and thefan has an airflow capacity of between about 2750 cfm to 4500 cfm and asound level of about 0.6 sones.

FIG. 3A is a perspective view of an evaporator system 300 of onepreferred embodiment utilized as part of the air cooling system of thepresent invention. The evaporator system includes a substantiallyrectangular through-the-wall housing 302, which is configured to providethe system 300 with a low profile so that the system is non-obtrusive,compact and yet has sufficient room to house the various components tobe described in greater detail below. In one embodiment, the housing 302has a height of about 34⅛ inches or about 50⅛ inches, a width of about52¼ inches or 34¾ inches, and a depth of about 11½ inches. In anotherembodiment, the housing has a height of between about 24 to 40 inches, awidth of between about 30 to 48 inches, and a depth of between about 11to 14 inches. However, the housing 302 can assume a variety of differentdimensions without departing from the scope of the present invention. Aswill be described in greater detail below, the through-the-wall housing302 is configured to be mounted in an exterior wall of a buildingstructure. Preferably, exterior and interior perforated grilles 304, 306are disposed on opposing faces of the housing 302 for air to flowtherethrough. In some implementations, the housing 302 has a removablyattached cover 308 that can be removed to access the components insidethe housing. In one embodiment, the housing 302 is made of a sheet metalmaterial having a stucco coating applied thereto so that the housing canblend in with the rest of the building structure.

FIG. 3B is an exploded view of an evaporator system 310 of one preferredembodiment. As shown in FIG. 3B, the system 310 comprises a casing 312,exterior and interior perforated grilles 314, 316 disposed on opposingsides of the casing 312, which serve as exterior covers for the system.The system 310 further comprises an evaporative cooling media 318disposed adjacent to the interior grille 316, an insulated damper 320disposed adjacent the media 318, one or more insulated foam inserts 322for use during winter adapted to be positioned adjacent the damper, aninsect screen 324 disposed adjacent the exterior grille 314. In oneimplementation, the above-described interior components slidably engagewith the casing 312 in a manner such that each component is constructedin panel form and slotted vertically inside the casing to conservespace. In certain preferred embodiments, the cooling media, insulateddamper, insulated foam inserts, and insect screen can all be slidvertically into slots 328 inside the casing through an upper opening326, which affords convenient and easy removal and replacement of thevarious components of the evaporator system. After the components are inplace, a cover is placed over the upper opening 326. In someimplementations, the insulated foam insert can be placed in theevaporator system to block the opening in the wintertime, thus obviatingthe need of placing a cover over the exterior of the system during thewinter season.

In a preferred embodiment, the evaporative cooling media 318 comprises ahigh-efficiency cellulose pad engineered to provide high coolingefficiency, high face velocity, and low pressure drop. The cooling media318 preferably has a self-cleaning fluted design which flushes dirt anddebris from the surface of the media. In one embodiment, the flutes arepreferably arranged at a steep angle, preferably between about 30-65degrees, which facilitates flushing of dirt and debris. The angle fluteddesign also allows high velocity air to travel through the media withoutsignificant resistance or water droplet to carry over. In a preferredembodiment, the media comprises 7 mm flutes arranged in an angle ofabout 45 degrees in one direction. Preferably, the dry weight of themedia is about 1.8 lb/cf and the wet weight of the media is about 3.5lb/cf. In another preferred embodiment, the pH range of the media ispreferably between about 6-9. In one implementation, the media isdesigned to require about 1.5 gallons per minute of water per squarefoot of top pad surface area. In one embodiment, the evaporative coolingmedia 318 can be treated with an algae resistant edge coating whichprevents algae and minerals from anchoring into the substrate of themedia by allowing the algae and minerals to slough off when dried. Inanother embodiment, the evaporative cooling media comprises a cellulosemedia pad having a thickness of about 8 inches and an effective area ofbetween 7 ft²-8 ft². The evaporative cooling system 318 furthercomprises a water circulation system which will be described in greaterdetail below.

FIG. 3C schematically illustrates an evaporator system 301 of anotherembodiment incorporating a water circulation system 330 of a preferredimplementation. As shown in FIG. 3C, the water circulation system 330generally comprises a water reservoir 332, a water pump 334, a waterfeed tube 336, a water distribution pipe 338, an overflow outlet 340, awater shut-off 342, a float and valve 344, and electrical connection box354. In some embodiments, the water circulation system 330 furthercomprises a water filter 346. Preferably, the components of the watercirculation system, except for the water feed tube 336 and waterdistributor pipe 338, are placed inside the base area of the housing302. Generally, the water pump 334 is adapted to pump water from thewater reservoir 332 up through the water feed tube 336 and the waterdistributor pipe 338. The float and valve 344 in the water reservoir 332controls the influx of water into the reservoir when the water insidethe reservoir reaches a predetermined level to ensure that water in thereservoir does not overflow. When the pump 334 is turned on, the pump334 is configured to supply a constant fill water supply via the waterfeed tube 336 and distributor pipe 338 from the lower part of thehousing 302 to the top of the media 350. The water will then gravityflow through the media 350 back down to the bottom water reservoirwherein it will be re-circulated. As dry ambient air is drawn throughthe exterior perforated grille 352, it is moved over the wet media.Water in the media serves as a heat exchanger removing heat from theambient air. Thus, air filtered through the media is cooler than outdoorambient air. The compact design and construction of the watercirculation system further contributes to an overall low-profileevaporator system. In preferred embodiments, the evaporator system isdesigned with low power consumption, preferably the pump motor consumesabout 25 Watts of power, and has an effective cooling capacity at 87%efficiency of between about 6000-7500 cfm, preferably about 7128 cfm, orpreferably about 6597 cfm. In a preferred implementation, a thermostatsystem is operatively interconnected to the evaporator system andadapted to control the operation of the evaporator system in a mannersuch that the thermostat system triggers the evaporator system pump toturn on or off when the temperature inside the building structurereaches certain preset levels. As such, the thermostat system provides acentralized control of the operation of the evaporator system based onthe temperature inside the building structure.

FIG. 3D shows the manner in which the evaporator system 300 can bemounted in a wall of a building structure. As shown in FIG. 3D, theevaporator system 300 is mounted in an opening formed in the wall. Theinterior perforated grille 304 is mounted in the drywall so that cooledair can be in communication with the interior of the room.Advantageously, the evaporator system is energy efficient, similar to aswamp cooler or evaporative coolers, however it operates at asignificantly lower noise level than conventional systems and also drawsair with a lower moisture level into the building structure. The fanassembly is located separate and apart from the evaporative system andis configured to generate a negative static pressure in the living areaso that cooled air is actively drawn through the evaporator system at arate sufficient to lower the air temperature inside the building whilegenerating a positive static pressure in the attic area sufficient tocause warm air to be expelled through openings in the attic. Theevaporative system can be made into a compact and unobtrusive unitpositioned in the wall of a building and the cooled air is usuallycontains less moisture. In some other implementations, the evaporatorsystem is sized to be installed next to rooms located in the secondstory of the building structure.

FIG. 4 provides a partial sectional view of a building structure 400showing an air cooling system of one preferred embodiment of the presentinvention installed therein to cool the building structure. In theembodiment shown in FIG. 4, the building structure 400 is a one-storyresidential house. In operation, a negative pressure or vacuum createdby the fan assembly 402 suspended in the attic 403 draws outside air inthrough the evaporator systems 404 located adjacent various rooms insidethe house, such as the living room and the bedroom. The evaporatorsystem 404 cools the air by evaporation as it passes through the wettedmedia and into the living area. The air is drawn through the ceilingmounted ducts 406 and into the fan and expelled into the attic 408. Thepositive pressure created in the attic forces air to exit the atticthrough normal attic venting and substantially inhibit outside air fromentering the attic through the venting. In some embodiments, athermostat or switch can be used to turn on or off the fan assembly tomaintain a constant temperature in the home. In one implementation, thethermostat is adapted to turn evaporator system pump on when thetemperature inside the building structure has reached a preset level,and to turn the evaporator system pump off when the temperature insidethe building structure has dropped back down below a preset level. Inone implementation, the thermostat is electronically wired to turn onthe evaporator system pump when the temperature inside the living areareaches about 75 degrees F. and to turn off the pump when thetemperature inside the living area drops down to about 72 degrees F.

As also shown in FIG. 4, the air cooling system can be positioned toregulate cooling of individual rooms of the house. The system caninclude a control mounted on the wall of each room of the house. Thecontrol can be a wall mounted toggle or timer switch and the like. Thefan systems for each individual room can be turned on or off, therebyproviding the capability of controlling the cooling of individual rooms.In some embodiments, the system utilizes a single large fan, having anairflow capacity of between about 2750 cfm to 4500 cfm. In otherembodiments, the system can include a plurality of smaller fans, eachhaving an air flow capacity of less than about 1500 cfm. In operation,when the system 200 is turned off for a particular room, the gravityoperated damper closes off the duct to substantially prevent air in theattic from entering the living area and substantially reduce thetransfer of heat or cold into the living area through radiation.

The air cooling system of certain preferred embodiments is capable ofreducing the outside temperature by about 40° F. Unlike conventional airconditioners which recirculate air inside a building structure, the aircooling system of preferred embodiments is capable of exchanging theindoor air with clear fresh air, preferably 3 to 4 times per minute fora 2000 square foot house, while also cooling the air inside. Unlikeconventional swamp coolers which tend to introduce excessive moistureinto the dwelling, the air cooling system of the preferred embodimentsis capable of cooling the interior of a building structure while leavingthe interior air at a humidity level of about 45%-60%. Further, thenovel design of the air cooling system is configured to create apositive pressure environment inside the attic, which forces the warmair to be expelled from the attic through all open vents in the attic.In preferred embodiments, the air cooling system is capable of reducingthe attic temperature by as much as 50° F. FIG. 5 provides a chartshowing the cooling effectiveness of an exemplary evaporative coolingsystem of present invention at various elevations and wet bulb/dry bulbtemperature conditions. Additionally, during operation, the systemoperates more quietly than prior art systems with equivalent coolingeffectiveness. In certain preferred embodiments, during operation, thesound level generated by the system in the living area is between about0.4 to 0.6 sones.

Advantageously, the air cooling system utilizes an energy efficientevaporator similar to swamp coolers or evaporative coolers, however theevaporative system is configured in a small attractive protrusion on theexterior of the house wherein the typical evaporative cooler is large,un-attractive box shaped appliance attached to the exterior. Anotheradvantage is that the multi-fan system allows individual rooms to becooled or not cooled depending on which fan is turned on or off. Anotheradvantage is that the cooling system provides effective cooling insideboth the living area as well as the attic area of a building structure.Another advantage is that the cooling system is capable of exchangingthe air inside a building structure with fresh air while maintainingeffective cooling. Another advantage is that the cooling system operatesmore quietly than other evaporative cooling systems with equivalentcooling effectiveness.

Although the foregoing description of the preferred embodiments of thepresent invention has shown, described and pointed out the fundamentalnovel features of the invention, it will be understood that variousomissions, substitutions, and changes in the form of the detail of theinvention as illustrated as well as the uses thereof, may be made bythose skilled in the art, without departing from the spirit of theinvention. Particularly, it will be appreciated that the preferredembodiments of the invention may manifest itself in other shapes andconfigurations as appropriate for the end use of the article madethereby.

1. An air cooling system for cooling a building structure with a livingarea and an attic area, comprising: a fan assembly, said fan assemblycomprising an air intake, a motorized fan, and an acoustical and thermalinsulating duct, said insulating duct interconnecting the motorized fanand the air intake, wherein the insulating duct is at least 4 feet long,wherein the motorized fan is adapted to be mounted in the attic area ofthe building structure on an intermediate structure that prevents themotorized fan from being in direct contact with any portion of thebuilding structure and the air intake is positioned in an opening formedin a horizontal wall separating the attic area and the living area;wherein the fan assembly is adapted to create a negative static pressurein the living area; and wherein the fan assembly is adapted to draw theair in the living area up through the air intake and the duct, and toexpel said air into the attic area to create a positive static pressuresufficient to cause air in the attic area to be pushed out through ventsin the attic area and to substantially inhibit outside air to be drawninto the attic area through the vents.
 2. The air cooling system ofclaim 1, further comprising a low profile evaporator system adapted tobe mounted in a wall adjacent to the living area of the buildingstructure, said evaporator system comprising a housing and anevaporative cooling media disposed therein, wherein said housingcomprises a plurality of sidewalls extending between two opposing sidesthat are spaced apart by a first distance, wherein each opposing sideshas perforated openings adapted to permit air to flow through, andwherein the first distance is greater than the thickness of the wall. 3.The air cooling system of claim 2, wherein the first distance is greaterthan 11½ inches.
 4. The air cooling system of claim 2, wherein the firstdistance is between 11½ to 14 inches.
 5. The air cooling system of claim2, wherein the evaporative cooling media comprises a cellulose padhaving flutes extending therethrough.
 6. The air cooling system of claim5, wherein the flutes on the cellulose pad are oriented at an anglerelative to the vertical axis of the cellulose pad, said flutesfacilitates flushing of dirt and debris from the evaporative coolingmedia.
 7. The air cooling system of claim 1, wherein the motorized fanis suspended from the intermediate structure and the intermediatestructure is coupled to a roof rafter in the attic area.
 8. The aircooling system of claim 1, wherein the fan assembly generates a soundlevel of between about 0.4-0.6 sone in the living area.
 9. The aircooling system of claim 1, wherein the fan assembly further comprises aninsulated damper positioned downstream from the motorized fan.
 10. Theair cooling system of claim 1, wherein the diameter of the housing forthe fan blades is larger than the diameter of the duct so as to create anegative venturi effect.
 11. The air cooling system of claim 1, whereinthe insulating duct is adapted to be bent at an angle of between 30-60degrees.
 12. The air cooling system of claim 2, wherein the systemfurther comprising a thermostat adapted to turn the evaporator system onor off based on preset temperature limits.